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KOCKS MEASURE + INSPECT GMBH & Co. KG
Neustraße 69
40721 Hilden, Germany

LAP Measurement Technology GmbH
Zeppelinstraße 23
21337 Lüneburg, Germany

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ELEVATE YOUR ROLLING MILL TO NEW HEIGHTS

Reach new quality heights with the precision of an eagle's eye. Experience the cutting-edge technology of the 4D EAGLE S and raise your rolling mill to the next level in surface inspection and profile measurement.

PRECISION MEETS PERFORMANCE

4D EAGLE S combines classifying surface inspection with precise profile measurement in one powerful measuring gauge. Using laser light sectioning, the hybrid system, accurately detects and classifies rolling defects, and captures and measures the complete profile of long products.

The measuring gauge jointly developed by KOCKS and LAP supports the path towards more efficient and transparent rolling.

Advanced hardware technology, state-of-the-art software and AI-powered machine learning open extensive analysis and evaluation possibilities – for sustainable process optimization and quality assurance.

MEASUREMENT ACCURACY

High-speed measuring with precise and reliable results thanks to advanced temperature stabilization.

HYBRID TECHNOLOGY

Surface inspection and profile measurement combined in one advanced measuring gauge and a user-friendly and intuitive application software.

EASY MAINTENANCE

Extended service intervals, and if there is any need, trust in easy in-line maintenance, minimizing downtime.

STURDY DESIGN

Specifically designed for the demanding environment at rolling mills. Trust in the reliable and robust hardware components.

The wide measuring field features four angularly mounted laser light sectioning sensors. Blue and green lasers lines are projected onto the rolled material's surface. Special narrow-band filters ensure minimal sensor interference. At the core of the 4D EAGLE S are high-resolution cameras and advanced image processing, augmented by AI-powered machine learning technology, enabling a significant technological leap forward. It allows the gauge to record detailed profile information. Thanks to the high measuring frequency, this data facilitates comprehensive surface inspection.

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FAST

Unseen measurement frequency for small defects, highest resolution and a 3D view of bars.

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PRECISE

AI-technology of machine learning detects single and periodic surface defects.

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SMART

Comprehensive surface inspection and profile measurement paired with intelligent software.

4D EAGLE S – TECHNICAL DATA
Measurement method 360° laser light sectioning
Laser class 3B
No. of sensors 4 AQUILIS sensors
Measurement range 10 mm to 120 mm
Profiles Round, hexagonal, square, flat
Surface inspection Detection and classification
AI technology Machine learning-based Artificial
Intelligence in SMART CORE X
Overall width 550 mm
Overall height 1840 mm
Pass line height 640 mm

POWERFUL SOFTWARE FOR CUTTING-EDGE MONITORING

The user-friendly and intuitive SMART CORE X software redefines the standards of defect inspection, classification and process control, providing a significant competitive advantage. Explore the unique features and benefits of our human machine interface that will help you reach your goals.

TAILORED TO THE NEEDS OF STEEL PRODUCERS

The powerful SMART CORE X software encompasses all the necessary features to meet the most demanding requirements, including cutting-edge accuracy, filters, export capabilities, statistics, and pyrometer data processing while providing the highest user experience.

HIGHEST RESOLUTION AND 3D VIEW

The unique 3D view enables precise visualization and analysis of defects.

INTELLIGENT FAULT CATEGORIZATION

AI technologies provide operators with data-based insights and optimize the fault analysis.

COMPREHENSIVE DATA

Data insights in a clear format support you in keeping an (eagle's) eye on quality.

OPEN INTERFACES

The standardized OPC UA interface gives you complete control and flexibility.

CUSTOMIZABILITY

Train the system to tailor it to the individual requirements of your rolling mill.

USER-CENTRIC APPLI­CA­TION INTERFACE

Concentrate on assuring the highest quality. The user interface is easy to understand and intuitive and shows all relevant data at a glance, ensuring a superior user experience.

RELIABILITY AND LONGEVITY

As global companies, we serve steel producers worldwide. We support our customers using remote diagnostics or with professional service personnel onsite. With technicians based in America, Europe, and Asia, we are easily accessible in every time zone and can be onsite quickly.